WARNING: Out of the box, this Rack-n-Pinion setup does NOT work on lowered suspension!
Unless...you modify the kit slightly ;-)
'66 - '67  Firlane/Torino/Ranchero
This all new engineered bolt in rack and pinion conversion kit allows you
to conver your original sloppy suspension to a new modern performance and
hangling.  Mount to stock ball joints and includes rebuilt power rack &
pinion unit and all mounting hardware.  Engineered to mount into stock
components with ease.  Installs in an afternoon with proper tools.

Note: This will not fit colum shifted cars ( manual or automatic ).
Other applications coming soon.
A Dearborn Classic exclusive!  Part Number: RAP66B Price: $950.00
Rack-n-Pinion
Purchased a rack-n-pinion kit from Dearborn Classics. The unit reuses
the original tie rods both inner and outer. This is nice if you already
have a Granada disk swap.

BTW: I have discovered that this kit is based off of the '82-94
Chevy Cavalier rack-n-pinion unit. These units go for about
$300.00 new. You figure what you are paying for the engineering
testing and manufacturing of the custom tie rod and frame mounts.
So, whole sale the unit probably goes for $500.00 normal retail
is double...there is your price for the unit.
The unit lists for $950.00 with a $32.00 shipping charge. This is not
too bad for a power rack unit that will bolt in.

The unit may also be from a 87-96 Chevy Cavilar, Beretta, Grand Am
A1 Cardone CarQuest Part: 22-109
Part number off my unit is: 26022577 other numbers 4 4 267 B Pv 22 S
Here are a few others that might also fit:
87-96 Pontiac GrandAm, 87-93 J200, 87-94Sunbird
87-91 Olds Calais, 87-88 Firenze, Taurus or BMW racks may also work
This kit will not work with column shift cars...auto or standard.
The reason is that you need to cut the steering column and shaft.
There is no room for the shift levers. The rag joint attaches to
the cut shaft with a double "D" link conneciton.
































This is a shot of the bottom of the frame. There are not zerts in the
bottom of the frame for bolts to go into. The kit does not use them

Make sure the zerts fit tight. I went as far as to weld mine in the
frame. The kit only uses the top or front most zert.




This is the original 66 Ranchero column. I tried to use it but I ended
up using a 66 Mustang column instead.







The collar on top of the steering columns are not interchangable.

















Cut this shaft right at the box.


























This is a manual steering box.


























Not sure why I cleaned this up...








I used a 1966 Mustang steering column. It was cut at a 15 degree angle








Note the set screws to hold the bushing in place.








Test the angle of joint clears the end of the steering column

















Mock fit the shaft before cutting any of the shafts

















Nice and clean without a steering box...








Hangs a little past or below the crossmember...








From behind the unit...








In front of the unit. I may need to build a skid plate since my ride
will use 3" drop springs. I spent a lot on the rack-n-pinion so I
should probably protect it.






Missing from the kit is a nuts or zerts that go in the bottom of the
frame. I kit assumes power steering which would have the nut in the frame.
Off to the catalogs to order the molly type nut.















The direction for the rack-n-pinion suggest making a wooden dowel
in place of the steal shaft. Then cut the wood dowel down until it
fits properly. Once you have the lenght, cut equal amounts from
both side of the threaded steal shaft.

Wood is easier to work with than steal...duh ;-)












You get the idea...








The pump is a little forward from the fan pulley.
The fan pulley is a stange size. Its a little too short.
I need to see if I can find another.

The belt did develop a burn mark in it. See the pics at the end of this
page. I need to get a smaller belt.



Note the washers near the heads for spacing. Also at the bottom
of the screen notice the washers on the pump. I need to do this
because the power steering barket it from a 1975 351 Torino.






Again you can see you pump is still a bit forward of the fan pulley.








I took a shot of the cross member before I ground it down to clear
the tie rods.







Here is the other side of the cross member.








Here is a good look at the cross member after it has been ground down
a little to make room for the tie rods.







Here is a good look at the cross member after it has been ground down
a little to make room for the tie rods.







OK, here is where you start. This seems easy enought but it takes
many, many, test fits to get just right.







This is one of the most critical parts of the install. Making the "D"
on the steering shaft. I did this with a grinder and a lot of time.
I finished the surfice with a flap disc.















It is necessary to drill two shallow wholes that set screws will fit in.
This helps keep the borgeson Ujoint on the shaft. The column had about
1/4" play in it after my install. I decided to leave it and allow the
rest of the steering components keep the shave from moving in and out
that 1/4".




This is close to how the shaft should fit. The shave sticks out just a
hair. The Ujoint will touch it in this position.







This shaft is a little to short here. This would work, but I want to
allow for adjustments if necessary. I want the shafts to be as long
as possible and still work correctly.






This is a little hard to see. Click on the picture to get a better view.
The shaft is just below flush with the Ujoint. This will allow for a
full range of motion in the Ujoint. It is important to get the fit right.
This will prevent the joint from failing and help ensure the safety of
the setup. It will also allow for a long life for the Ujoint.




Note measure, measure, and measure. The "D" on the shaft fits the
Ujoint nice and tight even with out the set screws. There is just a
little wobble in the Ujoint on the shaft without set screws. The
set screws tighten the unit up nicely.














Finished...! I wish, now to get the intermediate shaft between the
column and the rack to fit. I needed to cut about a dimes thickness
off both ends of the intermediate shaft.

I have this fear of the shaft falling out...It really can not per the
design of the setup. I went just one further to ensure even if the
set screws on the Ujoints were to loosen up you could still steer the car.

I lowered the rack about 1/2" to get the shaft on. Then tighten up the
rack. Next, adjustment the intermdiate shaft fits
just right. If I need to remove the steering...I need to remember to
drop the rack...loosen two bolts to get the intermediate shaft out.
As you can see there are clearance issues with the rack and the
tie rod on the passengers side.

My solution was to change the tie rod center link so that the tie
rods bolt in from the bottom.









































































































































































































































































There is about 3-4" between the inner tie rods and the ground.
That is a little low...







Well, it never goes the first time...

I needed to weld in the zerts and bend back the bracket.






These zerts fit a little loose.

NOTE: These do not come with the kit...






I need a smaller belt 7309 seems to be the right lenght but it does
not sit down in the pulley deep enough







I have a three belt pulley I may try with the smaller belt








OK, here is a 7389 belt. Its a bunch thinner...








Note that I swapped out the 2 pulley water pump pulley for a
3 pulley unit. Its from a 4cyl fox body Mustang.







Pump clears just fine...








Pump clears just fine...








Here is what I ended up with for the modified drag link and tie rods

















From the read you can see the rod end was welded to the original tie
rod adjuster. A "band aid" was also welded in for extra strength.
This allowed us to use the stock '78 Granada outer tie rod ends.






A shot from the front. You can see that there is a little angle to the
tie rod. Perfect would be horizontal. These might need just a little
longer spacer. I will drive it for a while and make a call. So far
no bump steer... :-)

We welded the braket in and I drilled an bolted the braket in as well.



A shot of the right side tie rod. The "bolt in" kit was not perfect
It was necessary to move the right side down and back about an inch
to get the rack to sit square in the vehicle. I think the folks at
Dearborn have a little work to get this kit perfect.

We welded the braket in and I drilled an bolted the braket in as well.



Clearence was really never an issue on the drivers side.

















Len is President of the local Bronco Club
He had fabricated some truely strong 4x4 suspensions and steering setups.
He was more than familiar with the way to use rod-ends in a safe
and secure manner. Nylon nut locks and carter pins on everything.






 Date: Sunday, 20-May-2012 12:05:02 MDT
Last Updated: Thursday, 01-Sep-2005 21:01:38 MDT
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